Textile General Knowledge

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Sunday, April 2, 2017

Each textile engineer ought to know general knowledge about heat set process. Here some technical terms of heat setting is given below.

What is Heat set in textile language ?

It is a heat treatment process by which crease resistance, shape, elasticity, gsm control and other parameter of fabrics are imparted. And bring change in strength, expansion quality, softness, dye-ability etc. this process is depend on the thickness and type of the fabrics.


Why heat set to textile knitting fabrics?

        1.      Because it gives excellent diamensional stability and very good  crease proof                        properties.
2.      Blended fabrics as example - p.c fabrics may shrink or become distorted during wet processing. Heat setting is reducing this problem.
3.      To get desire dia and g.s.m from grey fabrics.
4.      To make suitable for wet processing.
5.      To make relax or improve fabrics materiality.
6.      Change in strength, dye ability and sometimes in color.
7.      Yellow color can be improved due to heat setting etc.

What types of fabrics are heat-setting
Polyester, Polyamide, Triacetate, Acrylic,  Elastomer, Nylon is heat setted. Basically heat set is done for Lycra fabrics in knitting.

How much temperature are used in Heat setting process ?
Theoretically we are use use-able  temperature during heat setting process. Although all are depend on fabrics structure, g.s.m, yarn count and elastomar count, type of color, enzyme etc. Nearly ratio are given below. 

textile general knowledge


Some influence factors of heat set:

  
Enzyme amount: heat set is done knowing that, what is amount of enzyme in fabrics. As example: 1% or 2% or 3% enzyme etc. 
Spandex quantity in fabrics: heat set is done depend on what is the amount of spandex in fabrics. Example: full feeder lycra or half feeder lycra.
Shade: sometimes it is depend on color shade quantity. Example: for deep shade after heat set g.s.m will be increase in fabrics.

Textile basic knowledge of some parameters of heat setting:

Time and Temperature, Speed, Overfeed, Tension or feed roller, Blower, padder pressure  are considerable factors.

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